Project Overview
Dhirowa Yebasa: Zvichienderana neCAD madhirowa akapihwa neBato A Tekinoroji zvinodiwa: Kurodha silo yekuchengetedza huwandu ≥huwandu hwekugadzira muawa imwe.
| Workpiece Type | Tsanangudzo | Machining nguva | Kuwanda kwekuchengetedza / awa | Nhamba yewaya | Zvinodiwa |
| SL-344 press plate | 1T/2T/3T | 15 | 240 | 1 | Inopindirana |
| 5T/8T | 20 | 180 | 1 | Inopindirana | |
| SL-74 Kaviri Mhete Buckle | 7/8-8 | 24 | 150 | 2 | / |
| 10-8 | 25 | 144 | 2 | / | |
| 13-8 | 40 | 90 | 2 | / | |
| 16-8 | 66 | 55 | 1 | / | |
| 20-8 | 86 | 42 | 2 | / |
Workpiece kudhirowa, 3D modhi
Scheme Layout
Tsanangudzo: Iyo yakadzama chiyero chekugara kwevhu ichave pasi pekugadzirwa.
Equipment List
Tswanda yekuchengetera kwenguva pfupi mahwendefa ekuparadzanisa
| S/N | Zita | Muenzaniso Nha. | Quantity. | Mashoko |
| 1 | Robhoti | XB25 | 1 | Chenxuan (kusanganisira muviri, iyo control cabinet uye demonstrator) |
| 2 | Robhoti tong | Customization | 1 | Chenxuan |
| 3 | Robhoti base | Customization | 1 | Chenxuan |
| 4 | Electrical Control System | Customization | 1 | Chenxuan |
| 5 | Loading conveyor | Customization | 1 | Chenxuan |
| 6 | Safety fence | Customization | 1 | Chenxuan |
| 7 | Material furemu yekumisikidza mudziyo wekuona | Customization | 2 | Chenxuan |
| 8 | Kuvhara furemu | / | 2 | Yakagadzirwa neParty A |
Tsanangudzo: Tafura inoratidza iyo yekumisikidza runyorwa rwemunhu wega workstation.
Tsanangudzo yehunyanzvi
Six-axis robhoti XB25
Roboter XB25 als grundlegende parameter
| Muenzaniso Nha. | Dhigirii reRusununguko | Wrist Load | Maximum kushanda radius | ||||||||
| XB25 | 6 | 25kg | 1617mm | ||||||||
| Kudzokororwa kwenzvimbo chaiyo | Muviri wemuviri | Dziviriro giredhi | Installation mode | ||||||||
| ± 0.05mm | Approx.252kg | IP65(Wrist IP67) | Ground, suspended | ||||||||
| Integrated air source | Yakabatanidzwa Signal Source | Rated simba re transformer | Matched controller | ||||||||
| 2-φ8 pombi yemhepo (8 bar, solenoid valve yesarudzo) | 24-chiteshi chiratidzo ( 30V, 0.5A ) | 9.5kVA | XBC3E | ||||||||
| Range yekufamba | Maximum kumhanya | ||||||||||
| Shaft 1 | Shaft 2 | Shaft 3 | Shaft 4 | Shaft 5 | Shaft 6 | Shaft 1 | Shaft 2 | Shaft 3 | Shaft 4 | Shaft 5 | Shaft 6 |
| +180°/-180° | +156°/-99° | +75°/-200° | +180°/-180° | +135°/-135° | +360°/-360° | 204°/S | 186°/S | 183°/S | 492°/S | 450°/S | 705°/S |
Robhoti tong
1. Kaviri-chiteshi dhizaini, yakabatanidzwa kurodha uye kuvharika, inokwanisa kuona nekukurumidza kurodha basa;
2. Inongoshanda chete kune mabhatani ekushanda eakatsanangurwa, uye tong inongoenderana chete nekusungirirwa kwemaworkpieces akafanana mukati meimwe siyana;
3. Kubata-kuremara kwemasimba kunovimbisa kuti chigadzirwa hachizoputsiki munguva pfupi, iyo yakachengeteka uye yakavimbika;
4. Boka repamusoro-speed pneumatic nozzles rinogona kusangana nemhepo inovhuvhuta basa munzvimbo yekugadzira machining;
5. Polyurethane zvinyoro zvinyoro zvichashandiswa kusungirira zvigunwe kudzivirira kudzvanywa kweworkpiece;
6. Iyo muripo wemodule inogona kungoerekana yatsiva workpiece chinzvimbo kana zvikanganiso zvekugadzirisa uye kusiyanisa kwekushivirira kweworkpiece.
7. Dhiagiramu ndeyekutarisa chete, uye zvinyorwa zvichave zvichienderana nekugadzirwa chaiko.
| Technical Data* | |
| Order Nha. | XYR1063 |
| Kubatanidza maflange maererano ne EN ISO 9409-1 | TK 63 |
| Inokurudzirwa Mutoro [kg]** | 7 |
| X/Y axis kufamba +/- (mm) | 3 |
| Center Retention Force (N] | 300 |
| Asisiri-pakati Retention Force [N] | 100 |
| Kunyanya kushanda kwemhepo kudzvanywa [bar] | 8 |
| Tembiricha shoma yekushandisa [°C] | 5 |
| Tembiricha yepamusoro yekushandisa [°C] | +80 |
| Mhepo inopedzwa kutenderera [cm3] | 6.5 |
| Nguva ye inertia [kg/cm2] | 38.8 |
| Huremu [kg] | 2 |
| * Yese data inoyerwa pa6 bar air pressure **Kana dzaungana pakati |
Compensation module
Iyo muripo wemodule inogona kutsiva otomatiki chinzvimbo chebasa kana zvikanganiso zvekugadzirisa uye kusiyanisa kwekushivirira kweworkpiece.
Kurodha nekufambisa mutsetse
1. Kurodha nekutakura mutsara kunotora cheni imwe-layer yekutakura chimiro, ine hombe yekuchengetedza, nyore manyore kushanda uye kudhura kwekuita;
2. Huwandu hwakagadzirirwa hwezvigadzirwa zvakaiswa huchasangana nehuwandu hwekugadzira kweawa imwe.Pasi pemamiriro enguva dzose yekudya kwemaoko mumaminitsi makumi matanhatu ega ega, kushanda pasina kuvhara kunogona kuitika;
3. Iyo tireyi yemidziyo yakavharwa-kukanganisa, kubatsira manyorero zviri nyore kudonhedza, uye silo tooling yezvishandiso zvezvakasiyana zvakatemwa zvichagadziriswa nemaoko;
4. Mafuta uye mvura inodzivirira, anti-friction uye yakakwirira-simba zvinhu zvinosarudzwa nokuda kwekudya kwekudya kwesilo, uye kugadziriswa kwebhuku kunodiwa pakugadzira zvigadzirwa zvakasiyana;
5. Dhiagiramu ndeyekutarisa chete, uye zvinyorwa zvichave zvichienderana nekugadzirwa chaiko.
Electrical Control System
1. Kusanganisira kutonga kwehurongwa uye kutaurirana kwechiratidzo pakati pemidziyo, kusanganisira masensa, tambo, trunking, switch, nezvimwewo;
2. Iyo otomatiki unit yakagadzirwa neatatu-mavara aramu rambi.Panguva yekushanda kwakajairika, mwenje wemavara matatu unoratidza girini;uye kana iyo unit ikatadza, mwenje wemavara matatu ucharatidza dzvuku alarm munguva;
3. Pane mabhatani ekumisa emergency pane control cabinet uye bhokisi rekuratidzira rerobhoti.Muchiitiko chekukurumidzira, bhatani rekumisa emergency rinogona kudzvanywa kuti uone iyo system emergency kumira uye kutumira alarm chiratidzo panguva imwe chete;
4. Kuburikidza nemuratidziri, tinogona kuunganidza marudzi mazhinji ezvirongwa zvekushandisa, izvo zvinogona kusangana nezvinodiwa zvekuvandudzwa kwechigadzirwa uye kuwedzera zvigadzirwa zvitsva;
5. Zvose zviratidzo zvekumira zvekukurumidzira zvehurongwa hwese hwekutonga uye zviratidzo zvekuchengetedzwa kwekuchengetedza pakati pemichina yekugadzira uye marobhoti zvakabatana nekuchengetedzwa kwekuchengetedza uye iyo yakavharwa yekutonga inoitwa kuburikidza nehurongwa hwekutonga;
6. Iyo yekudzora sisitimu inoziva kubatanidzwa kwechiratidzo pakati pemichina yekushandisa senge marobhoti, kurodha silos, tongs uye machining muchina zvishandiso;
7. Machine tool system inoda kuona masign exchange nerobhoti system.
Kugadzira Machine Tool (inopihwa nemushandisi)
1. Chishandiso chemuchina wemuchina uchave wakashongedzerwa otomatiki chip yekubvisa masisitimu (kana kuchenesa machipisi esimbi nemaoko uye nguva dzose) uye otomatiki kuvhura gonhi nekuvhara basa (kana paine muchina kuvhura uye kuvhara kushanda);
2. Panguva yekushanda kwechishandiso chemuchina, machipisi esimbi haabvumidzwe kuputira maworkpieces, izvo zvinogona kukanganisa kusungirirwa uye kuiswa kweworkpieces nemarobhoti;
3. Tichifunga nezve mukana we chip tsvina inowira mu mold yemuchina wemuchina, Bato B rinowedzera basa rekuridza mhepo kune marobhoti tongs.
4. Bato A richasarudza maturusi akakodzera kana tekinoroji yekugadzira kuti ive nechokwadi chehupenyu hwematurusi ane hungwaru kana kushandura maturusi neanoshandura chishandiso mukati memuchina chishandiso, kuitira kudzivirira kukanganisa kunaka kweautomation unit nekuda kwekupfeka kwechishandiso.
5. Kutaurirana kwechiratidzo pakati pechishandiso chemuchina nerobhoti kuchaitwa neBato B, uye Bato A richapa masaini akakodzera emuchina chishandiso sezvinodiwa.
6. Robhoti inoitisa rough positioning painonga mativi, uye chigadziriso chemuchina chishandiso chinoziva chakanyatso mira maererano ne workpiece reference point.
Safety fence
1. Seta fenzi yekudzivirira, gonhi rekuchengetedza, kiyi yekuchengetedza uye zvimwe zvishandiso, uye ita inodiwa inovharira kudzivirira.
2. Gonhi rekuchengetedza richaiswa panzvimbo yakakodzera yefenzi yekuchengetedza.Magonhi ese achave akashongedzerwa nekuchengetedza switch uye bhatani, bhatani reset uye bhatani rekumisa emergency.
3. Mukova wekuchengetedza wakavharwa nehurongwa kuburikidza nekuchengetedza lock (switch).Kana gonhi rekuchengetedza rakavhurwa zvisina kujairika, sisitimu inomira uye inopa alarm.
4. Matanho ekuchengetedza kuchengetedza anovimbisa kuchengetedzwa kwevashandi nemidziyo kuburikidza nehardware uye software.
5. Rudzi rwekuchengetedza runogona kupiwa nePati A pachake.Inokurudzirwa kubatanidza negridi yemhando yepamusoro uye pendi neyero yambiro stoving varnish pamusoro.
Safety fence
Safety lock
Chengetedzo fenzi Nzvimbo yekushanda (yakapihwa neBato A)
| Magetsi | Magetsi: Matatu-chikamu mana-waya AC380V±10%, voltage fluctuation range ± 10%, frequency: 50HZ;Simba remagetsi robhoti rekudzora kabati richange rakashongedzwa nemhepo yakazvimirira switch;Robhoti yekudzora kabhineti inofanirwa kuve yakadzikwa nepasi pekudzivirira isingasviki 10Ω;Iyo nhambwe inoshanda pakati pesimba sosi uye robhoti yemagetsi control cabinet ichave mukati me5 metres. |
| Mhepo source | Mhepo yakamanikidzwa ichaseferwa kunze kwemvura, gasi uye tsvina, uye iyo inobuda mumhepo mushure mekupfuura nemuFRL ichave 0.5 ~ 0.8Mpa;Iyo nhambwe inoshanda pakati pemhepo sosi uye robhoti muviri ichave mukati me5 metres. |
| Foundation | Bata nepasi resimende rakajairwa remusangano weParty A, uye hwaro hwekugadzika kwechishandiso chega chega huchamiswa pasi nemabhaudhi ekuwedzera;Kusimba kwekongiri: 210 kg/cm2; Ukobvu hwekongiri: Kupfuura 150 mm;Foundation kusaenzana: isingasviki ± 3mm. |
| Environmental Conditions | Ambient tembiricha: 0 ~ 45 ℃; Hunyoro hunyoro: 20% ~ 75% RH (hapana condensation inobvumirwa);Vibration acceleration: isingasviki 0.5G. |
| Miscellaneous | Dzivisa magasi anopisa uye anoparadza uye zvinwiwa, uye usasasa mafuta, mvura, guruva, nezvimwewo;Usaswedere kunobva ruzha rwemagetsi. |